QC12Y Sheet Metal Cutting Machines with Hydraulic Power
Product Description
QC12Y sheet metal cutting machines key features
1. Max. Cutting thickness: 4mm to 20mm
2. Max. Cutting width: 2000mm-6000mm
3. Siemens motor, Sunny pump and Rexroth valve
4. NC control system
5. Steel welded frame
6. Swing-beam type blade carrier
7. Ball table
8. Motorized backgauge
9. Front support arms
10. Foot pedal control
1. Whole Structure:
1.1 Streamlined monoblock design for rigidity and aesthetics. Welded steel frame with ST44 A1 material, engineered for high tensile strength and resistance to deflection moments.
1.2 One-piece welded frame machined in a single setup on a moving-column CNC machining center, ensuring exceptional cutting accuracy and dimensional consistency.
1.3 Consistent precision for demanding applications. Optimized processes for reduced cycle times. Intuitive controls and user-friendly interface. Robust design for long-term durability. Cost-effective without compromising quality. Comprehensive support and warranty coverage.
1.4 Compliant with EU CE standards for safety and environmental requirements. Certified under ISO quality management systems, ensuring consistent production excellence.
2. Hydraulic System:
2.1 Integrated Hydraulic Control: Features a compact, fully integrated control system for enhanced reliability and simplified maintenance.
2.2 Vibration & Leakage Protection: All pipes, flanges, and joints incorporate anti-vibration and leak-proof designs to ensure long-term durability.
2.3 Premium Seals: Cylinder seals are sourced from PARKER (USA), a globally renowned brand, delivering superior quality and high performance.
2.4 Regulatory Compliance: Manufactured in strict adherence to Directive 98/37 EC (Machinery Directive), meeting EU safety and environmental standards.
2.5 Overload & Oil Level Monitoring: Equipped with an overflow protection system to prevent leaks under overload conditions. Includes a direct-view oil level indicator for real-time monitoring and maintenance convenience.
3. Electrical System:
3.1 Robust Electrical Cabinet: Designed to IP65 protection standards, ensuring dust and water resistance. Compliant with international CE safety standards, offering reliable operation and strong electromagnetic interference (EMI) resistance.
3.2 Safety & Operational Controls: Equipped with a protective fence and safety interlock system to prevent accidental access during operation. Features a movable single-hand pedal switch for intuitive and ergonomic control.
3.3 Advanced Safety Features: Front side covers integrated with safety switches to halt operation if opened. Back light safety guards certified to Category-4 safety standards (EN ISO 13849-1), providing high-level protection against hazards. Foot pedal designed in compliance with CE regulations, ensuring safe and standardized use.
4. Cutting Control System:
4.1 Precision Cutting Management:
Ensures parallelism of the sheet material and ** precise shear size accuracy**.
Allows control over cut stroke length and cut frequency for customizable operation.
4.2 Enhanced Cutting Tools:
Features a lightweight alignment device for effortless drawing and marking of cutting lines.
Includes a standard front support sheet frame for material stability.
Equipped with a set of precision-engineered standard blades for consistent cuts.
4.3 Advanced Hydraulic Technology:
Employs a bladder-type hydraulic accumulator as an auxiliary energy source.
Effectively absorbs pressure shocks, ensuring smooth machine operation and minimizing noise.
5. Blade adjust and cutting precision:
5.1 Premium Blades:
Rectangular monoblock blades with 4 cutting edges, designed for extended lifespan.
Constructed from high-carbon, high-chrome D2 quality steel, ensuring durability and precision.
5.2 Smart Length Adjustment:
Cutting length can be easily adjusted via the control panel, eliminating the need for the blade to complete full cycles.
Optimizes efficiency by reducing unnecessary motion and wear.
5.3 Hydraulic Stability:
Employs a bladder-type hydraulic accumulator as an auxiliary energy source.
Effectively absorbs pressure shocks, ensuring smooth operation, minimal vibration, and low noise levels.
5.4 Blade Gap Optimization:
Adjustable blade gap ensures square, burr-free cuts and enhances blade longevity.
Proper adjustment must match blade thickness to maintain cutting quality and reduce wear.
6. Backgauge Control
6.1 Precision X-Axis Positioning:
X-axis back gauge clearance is precisely controlled by E21S technology, ensuring superior cutting accuracy.
Features an optional ball screw and linear guide rail for smooth motion and durability.
Achieves a maximum backgauge stroke of 800mm, accommodating large sheet sizes.
6.2 Anti-Jamming & Material Stability:
Swinging backgauge bar moves in sync with the top beam to prevent material jamming during operation.
Equipped with a powerful holddown cylinder to securely clamp sheets, eliminating slippage during cutting.
7. Electrical System & Safety Interlock
7.1 Safety-Integrated Controls:
Equipped with a protective fence and safety interlock system to prevent accidental access during operation, ensuring operator safety.
Features a movable single-hand pedal switch for intuitive and ergonomic control, reducing operator fatigue.
7.2 Emergency Protection Options:
Standard emergency stop buttons on the machine and foot switch for immediate hazard response.
Offers dual safety options:
Standard: Fence-like body guard for physical barrier protection.
Optional: Light curtain system for non-contact hazard detection, enhancing flexibility for diverse applications.