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What Is A Hydraulic Press Brake

The hydraulic press brake is a vital piece of machinery in the sheet metal industry, designed to bend and form workpieces into various shapes according to precise process requirements. This equipment plays a crucial role in ensuring the accuracy and quality of metal components produced in industrial settings.
The hydraulic press brake frame is primarily composed of left and right columns, a worktable, and an upper beam. The left and right oil cylinders are securely fixed to the columns, while the ram, connected to the oil cylinder pistons, moves up and down along the guide rails mounted on the columns. The lower die is fixed to the worktable, and the upper punch is installed at the bottom of the ram. The hydraulic system provides the necessary power, and the electrical system delivers operational instructions. Under the action of the hydraulic cylinders, the slider drives the upper die downward, engaging with the lower die to achieve the bending of the sheet metal.
The left and right columns, worktable, and slider (collectively referred to as the "three major components") are the core elements of the bending machine. Collectively, these components account for 70% to 80% of the total weight of the machine. Their strength and rigidity are critical factors that directly influence the operating precision, machine lifespan, and the accuracy of the workpiece produced. Ensuring the integrity and performance of these components is essential for maintaining the efficiency and reliability of the hydraulic press brake in industrial applications.

  • The hydraulic press brake utilizes a hydraulic transmission system, with the slider assembly comprising a slider, two hydraulic cylinders, and a mechanical stop with fine-adjustment capabilities. The left and right cylinders are securely fixed to the frame, and the hydraulic pressure drives the pistons (or piston rods) to move the slider up and down with precision. The mechanical stop is controlled by the numerical control (NC) system, allowing for accurate adjustment of the stopping position to ensure precise bending operations.

  • The worktable of a hydraulic press brake is a critical component designed for precise sheet metal bending. The table's rigidity ensures minimal deflection during operation, enabling high-precision bends through mechanisms like Y-axis synchronization. 

  • The machine features a robust mechanical synchronization mechanism incorporating torsion shafts, swing arms, and joint bearings. This design offers a simple yet highly reliable structure with exceptional synchronization precision. The mechanical back gauge is motor-driven, with its position precisely controlled by the numerical control (NC) system.

  • The motor drives the back gauge in a reciprocating motion, with the travel distance precisely controlled by the numerical control (NC) system. The system offers a minimum resolution of 0.01 mm, and both forward and rearward positions are limited by travel switches.

More Hydraulic Press Brake

WC67Y NC hydraulic press brake

The WC67Y NC hydraulic press brake is equipped with a dedicated numerical control (NC) system specifically designed for bending machines (e.g., Estun E21 or Delem DA41). This advanced system features multi-step programming capability, enabling automatic multi-step operation, continuous positioning, and precise automatic adjustment of both the back gauge and slider positions.
Additionally, the system incorporates comprehensive functionality including:
. Production counter
. Non-volatile memory for back gauge position
. Program storage
. Parameter retention after power cycles
The back gauge mechanism utilizes ball screws and linear guide rails to ensure exceptional positioning accuracy and long-term reliability.


WC67Y NC Hydraulic Press Brake

WPStupian-xiugaichicun

The WE67K CNC press brake is an electro-hydraulic servo synchronous full CNC bending machine featuring an integrally welded frame structure that undergoes annealing treatment to ensure exceptional machine rigidity and long-term dimensional stability. Key technical specifications include:
. Hydraulic System‌: Utilizes Rexroth brand vertical closed-loop control valves
. CNC System‌: Operated by renowned DELEM numerical control system or similar famous brands
. Synchronization Mechanism‌: Equipped with synchronization valve block in the upper cylinder cavity
. Precision Control‌: Employs grating ruler technology for real-time monitoring of:
  ..Upper slider balance
  ..Pressure distribution uniformity
  ..Synchronization accuracy between cylinders
This advanced design ensures:
. ±0.01mm positioning accuracy
. Excellent repeatability
. Smooth operation with minimal vibration
. Enhanced bending precision across the entire working range

WE67K CNC press brake​​​​​​​

How Does A Hydraulic Press Brake Work?

1.First, turn on the power, turn on the key switch on the control panel, and then press the oil pump to start (operator can hear the oil pump rotating sounds

2. The stroke adjustment: operator must pay attention to the stroke adjustment, be sure to test running before bending. When the upper punch of the bending machine descends to the lower mold, there must be a gap of plate thickness. Otherwise, it will cause damage to the mold and the machine.

3.For the selection of bending notches on the lower mold, a notch with a width of 8 times the thickness of the plate should generally be selected. If you bend a 4mm sheet, you need to choose a slot of about 32.

4. Back gauge adjustment generally has electric quick adjustment and manual fine adjustment. The method is the same as the shearing machine.

5. Step on the foot switch to start bending. The bending machine is different from the shearing machine. You can release it at any time. When you release your foot, the bending machine will stop, and then step on to continue downward.

Know More About Press Machine | Coil Feeding Machine | Cutting and Bending Machines

Hydraulic Press Brake Application Scenarios

In The Decoration Industry

NC press brake machines are widely used, generally used in conjunction with NC or CNC bending machines, to complete the production of stainless-steel plates, doors and windows, and the decoration of some special places.

In The Electrical And Electrical Industry

The shearing machine can cut the plate into different sizes and then process it again by the bending machine, such as computer cases, electrical cabinets, refrigerators, and air-conditioning shells, etc.

In The Wind-electric Industry And Electric-communication Industry

Wind power poles, road light poles, communication tower poles, traffic light poles, traffic signal poles, monitoring poles, etc.

In The Kitchen And Catering Industry

Various stainless steel kitchen utensils need bending process before finishing.

In The Automobile And Ship Industry

Large-scale CNC hydraulic shears are generally used, mainly to complete the shearing work of the plate, and then in the secondary processing, such as welding, bending, etc.

In The Aerospace Industry

The shearing machine can cut the plate into different sizes and then process it again by the bending machine, such as computer cases, electrical cabinets, refrigerators, and air-conditioning shells, etc.

China Hydraulic Press Brake Supplier

Yingxin World Machinery was established in Shanghai in 2009 authorized by World Group to act as an exporting center for all World brand machines including the power press machines, hydraulic shearing machines, hydraulic press brakes and automatic accessories.
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