hydraulic shearing machine
Cutting Thickness Up To 25m
hydraulic shearing machine
NC Control Easy Operation
You are here: Home » Hot » Shearing Machine

What Is The Working Principle Of Shearing Machine?

The working principle of hydraulic shearing machine

When oil enters the upper cavity of the left cylinder, the piston descends, while simultaneously, oil from the lower cavity of the left cylinder flows into the upper cavity of the right cylinder, causing its piston to descend. This synchronized movement ensures the parallel displacement of the blade carrier, with variations in oil volume within the tandem oil circuit dynamically adjusting the shear angle of the cutting blade for precise control. To enhance efficiency, this design typically incorporates a nitrogen accumulator to actuate one or two return cylinders, significantly reducing inter-travel time and boosting productivity.
Shearing machines must maintain strict straightness and parallelism of the shearing surface to minimize sheet distortion, ensuring high-quality workpiece output. The upper blade is securely mounted on the knife holder, while the lower blade is fixed to the workbench, with a ball transfer table integrated into the workbench to prevent surface scratching during material handling. The back gauge, motor-driven for precise adjustments, facilitates accurate positioning, and sheet holding cylinders apply uniform pressure to immobilize the material during shearing. A guard fence serves as a critical safety barrier, and the cutting blade return stroke, powered by nitrogen, offers rapid response with minimal impact, ensuring smooth and efficient operation.

Parts Display Of Shearing Machine

What Are The Types Of Shearing Machine?

The Main Application Of Shearing Machine

For Plate Shearing

Shearing machines are indispensable in modern industrial production, serving as a cornerstone of material processing across diverse sectors. These precision tools enable the efficient cutting of a wide range of materials, including hard metals and durable non-metallic plates, ensuring accurate dimensions tailored to design specifications. Their application spans multiple industries: in manufacturing, they are critical for shaping components in automotive production and repair workshops; in construction, they facilitate the fabrication of structural elements for bridges and buildings; in aerospace, they contribute to the production of lightweight, high-strength parts; and in shipbuilding, they support the cutting of metal sheets for vessel construction. Additionally, shearing machines find utility in the packaging industry for preparing materials and in the electronics sector for processing components. The versatility of these machines underscores their pivotal role in enhancing productivity and precision across industrial and engineering domains.

As Part Of Coil Cut To Length Line

The coil cut-to-length line primarily consists of a coil loading trolley, decoiler, leveling machine, feeding mechanism, shearing machine, conveying device, and stacking system. This production line can be equipped with either a standard shearing machine or a high-speed shearing machine to precisely cut sheets to the required length and stack them efficiently.

How To Clean And Maintain The Shearing Machine?

  • Post-Shift Maintenance Procedures:‌
    1. Machine Cleaning & Shutdown Protocol‌
    . Remove all residual materials from the front and rear areas of the shearing machine after each shift.
    . Operate the shearing machine until the upper blade returns to the top dead center position before powering off the unit.
    2. Lubrication System Inspection‌
    . Verify that the oil levels in all lubrication reservoirs meet specified requirements.
    . Inspect all manual lubrication points and replenish grease or oil as per established procedures.
    3. Guideway & Ball Screw Maintenance‌
    . Ensure the machine guide rails and ball screws maintain proper lubrication by checking for adequate lubricant presence on their surfaces.
    4. Hydraulic System Check‌
    . Conduct a functional inspection to confirm the hydraulic system is operating within normal parameters.
    5. Operational Monitoring‌
    . Continuously monitor the cutting process during operation.
    . Immediately activate the emergency stop button if any abnormalities are detected.
    6. Security Measures‌
    . Always power off the machine and secure the area before leaving to prevent unauthorized operation.
  • Weekly Maintenance Procedures:‌
    1. Machine Cleaning & Lubrication‌
    . Perform a comprehensive cleaning of the entire machine.
    . Apply lubricating oil to all guideway surfaces, sliding surfaces, ball bearings, and lead screws.
    2. Mechanical Fastener Inspection‌
    . Inspect and tighten all tool mounting screws.
    . Verify the torque on transmission components, handwheels, workbench support screws, and top clamping screws.
    3. Hydraulic System Maintenance‌
    . Examine the oil filter for contamination.
    . Clean or replace the filter if any dirt or debris is detected.
    4. Electrical Cabinet Maintenance‌
    . Inspect the filter screens on all electrical enclosures.
    . Remove any accumulated dust or particulate matter from the screens.
  • Machine Maintenance Checklist:‌
    1. Lubrication System Inspection‌
    . Verify unobstructed oil flow through all lubricating oil pipelines.
    . Ensure oil gauges are clean and clearly visible.
    . Inspect the oil tank for any sediment buildup.
    2. Machine Cleaning‌
    . Remove all chips, grease, and debris from the machine interior.
    3. Lubrication‌
    . Apply lubricating oil to all designated lubrication points.
    4. Mechanical Components Inspection‌
    . Check for looseness in all transmission components.
    . Examine gear and rack meshing condition.
    . Adjust or replace components as necessary.
    5. Cutting Edge Maintenance‌
    . Inspect cutting tool sharpness.
    . Sharpen or replace dull blades immediately.
    6. Tooling Inspection‌
    . Verify proper tightness and clearance of all cutting tools and inserts.
    7. Electrical Cabinet Maintenance‌
    . Inspect and tighten all fastening screws in the power cabinet and control panel.
    . Clean accumulated dust using a vacuum cleaner or air blower.
    . Check for secure wiring connections.
    8. Control System Verification‌
    . Test all buttons and selector switches for proper operation.
    . Inspect electrical contacts for signs of wear or damage.
    . Replace any malfunctioning components.
  • Annual Maintenance List:
    1. Ball Screw Maintenance‌
    . Inspect ball screw for wear or damage
    . Completely remove existing grease using appropriate solvent
    Apply high-performance lubricant per manufacturer specifications
    2. Bearing Lubrication‌
    . Purge old bearing grease
    . Clean bearing surfaces with degreaser
    . Apply fresh high-temperature grease with proper quantity
    3. Oil System Service‌
    . Clean all hydraulic valves and replace filters
    . Remove sediment from oil tank base
    . Perform oil change using approved fluid per maintenance schedule
    4. Motor Commutator Inspection‌
    . Examine commutator surface for scoring or discoloration
    . Remove any burrs with fine abrasive paper
    . Clean carbon deposits using compressed air
    . Replace carbon brushes if worn beyond 50% of original length

Precautions For Shearing Machine

 Before operating the shearing machine, ensure you wear snug-fitting protective clothing with all cuffs securely fastened and jacket hems closed; avoid wearing, removing, or adjusting clothing near the machine to prevent entanglement. Always wear an ANSI-approved safety helmet with all hair fully contained, and refrain from operating the machine while wearing skirts, open-toed footwear (e.g., slippers), or dangling accessories like scarves.

 The operator must possess comprehensive knowledge of the equipment's structural design, operational parameters, and precise execution procedures, while strictly adhering to the prescribed performance specifications; any operation exceeding the designated performance limits is absolutely prohibited.

 Prior to initiating operation, verify the oil level in the oil cup and replenish grease in strict accordance with the equipment's lubrication guidelines.

 Prior to commencing work, the upper and lower blades must be properly aligned and secured. The blade gap should be meticulously calibrated based on the thickness of the steel plate to be sheared, typically maintaining a range of 5% to 7% of the plate's thickness. Following each adjustment of the gap, manually rotate the flywheel to ensure the upper and lower blades complete a full reciprocating cycle. Subsequently, verify the accuracy of the gap using a feeler gauge to confirm its suitability.

 Prior to operation, the back gauge must be accurately set and adjusted in strict accordance with the specifications of the cut workpiece. A mandatory pre-operational test run of 2-3 cycles without load should be conducted to verify adequate lubrication and confirm the absence of any operational abnormalities before commencing actual work.

 The use of percussion methods to adjust the back gauge or blade gap is strictly prohibited. Additionally, when adjusting the clearance between the guide rail and the blade edge, the machine must be brought to a complete stop before any adjustments

 

During operation, it is strictly prohibited to reach into the cutting zone or manually handle materials. All material handling must be performed using appropriate tools or mechanical aids to ensure operator safety.

To prevent foreign objects from entering the cutting zone and causing blade damage, ensure the workbench remains clear of all unrelated items during operation.

When cutting sheets of varying thicknesses or materials, the plate spring pressure and blade gap must be appropriately adjusted to prevent spring failure or cutting edge damage. Cutting bars is strictly prohibited.

During operation, maintain continuous vigilance for any abnormal malfunctioning of the clamping mechanism, clutch, or brake system. While cutting, ensure full concentration on the task. In the event of detecting any equipment abnormalities, immediately cease cutting operations, disconnect the power supply, and promptly notify designated maintenance personnel for intervention.

The blade's cutting edge must be maintained in a sharp condition. Any signs of damage, wear, or dullness necessitate immediate sharpening or replacement to ensure optimal cutting performance and safety.

Upon completion of work, the power supply must be disconnected, and routine equipment maintenance should be performed.

Why Choose WORLD Shearing Machine?


certificate certificate certificate certificate certificate certificate
×
01

More experienced in design and manufacturing of shearing machines

02

Advanced machining equipment ensure the processing quality

 

03

Fast delivery

 

 

04

Fast response for service and warranty

 

Other Series Of Products We Own

Latest WORLD Shearing Machine News


September 23, 2021

What is a hydraulic shearing machine?Hydraulic shearing machine is a kind of sheet metal cutting machine. It can cut sheet metal to pieces as needed width. The power is from two strong hydraulic cylinders. Hydraulic oil is pumped by pump system to achieve high pressure. Hydraulic cylinders drive th

September 08, 2021

World hydraulic shearing machine operation instructionStep 1:Loosen the bolts on the top fuel tank, open the lid of the fuel tank, and fill it with 46# hydraulic oil. Fix the tank lid after full filling the hydraulic oil. Step 2:Connect the electric power input three-phase wires to the electric cabi

September 09, 2021

How to fill nitrogen and oil for QC11Y guillotine shearing machine accumulator QC11Y guillotine type hydraulic shearing machine has two hydraulic cylinders and an accumulator. The hydraulic cylinders drive the blade carrier down. The accumulator helps to drive the blade carrier back to top dead poin

Know More About Press Machine | Coil Feeding Machine | Cutting and Bending Machines

GET IN TOUCH

    0086 21 62828320

    0086 13817120700

           0086 13817590728

    wang@worldpowerpress.com

           info@worldpowerpress.com

QUICK LINKS

PRODUCTS

Copyright © WORLD PRECISE MACHINERY-SHANGHAI YINGXIN WORLD MACHINERY CO., LTD. All rights reserved.  Website Registeration Number: 沪ICP备09030720号-3