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Faults And Solutions for Hydraulic Press Oil Cooling Chiller

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This article is to introduce the trobuleshootings of hydraulic press oil cooling system. There are two types of oil cooling systems for hydraulic stamping press. Industry oil chiller is a better solution than standard fan with radiator.

Common Faults & troubleshootings

Any inspection, maintenance and troubleshooting should be performed by experienced professionals.When fault orabnormal condition occurs, the chiller will stop running and displaying alarm, please refer to the following informationto eliminate the fault and restart the chiller.

●      Leakage

When oil leaks from the oil pipe, tighten the tube bundle or hose lock nut, or replace the tube bundle.

When welding tools are required for maintenance:

(1)     Please discharge the refrigerant in a well-ventilated place to prevent suffocation.

(2)     Please drain the oil in the oil pipeline and oil tank, remove the oil pipe between the main machine and the chiller toprevent fire.

(3)     Please   discharge   and   dispose   of   the   refrigerant   in   accordance   with   national environmental protectionrequirements and regulations.

●      Abnormal alarm and troubleshooting

(1)     The chiller suddenly stops running and displays fault signal.

Probe short circuitor open circuit

Possible causes

Broken or bad contact probe

Controller failure

Inspection method

Check whether the probe is broken

If above is normal, it's controller failure

Troubleshooting

Rewiring

Replace faulty parts

Compressor

pressure high or low

Possible causes

Overmuch or insufficient refrigerant

Refrigeration system blockage or leakage

Condenser or air filter blockage

Poor heat dissipation

Cooling fan failure

Inspection method

Copper tube on the low pressure side of the compressor is not

cold

(2)   The chiller stops suddenly without showing any fault signal.

Oil temperaturedoes not reach theset temperature butthe refrigerationsystem stopsworking

Possible causes

Load exceeds the cooling capacity

Poor heat dissipation

Refrigerant leakage

Temperature controller failure

Inspection method

Check if the required cooling capacity exceeds the load of the

chiller

Check the internal temperature of the chiller

Copper tube on the low-pressure side of the compressor is not

cold

If all of the above are normal, the temperature controller may

be faulty

Troubleshooting

Replace a larger cooling capacity chiller

Improve the working environment and create a well-ventilated

place

Please contact professional maintenance personnel

Replace the temperature controller


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